GARG GROUP // INDUSTRIAL GLASSWARE COMPONENTS // FRACTIONAL DISTILLATION UNIT














FRACTIONAL DISTILLATION UNIT

Garg Scientific manufacture and supplies a high-quality range of Fractional Distillation Unit. This product is highly recognized and demanded due to its special character like resistance against split, abrasion, high thermal and chemical stability. The offered product is tested on various quality parameters in adverse condition to ensure its reliability and durability. We are providing this Fractional Distillation Unit up to 500 Liter

This is basically a compact fractional distillation unit of the batch type in which the Reboiler consists of a Vessel placed in a Heating Bath and above with a Packed Column. The vapors are condensed from the top and can be regulated as needed. The top material is sub-cooled and stored in Receivers. A Drain Valve eventually drains the bottom liquid from the Reboiler. The systems are available in 10 Liter, 20 Liter, 50 Liter, 100 Liter, 200 Liter, 300 Liter and 500 Liter Vessel Sizes.

Fractional Distillation is the process of taking a chemical mixture and using heat to separate the different components of the mixture. It is a special type of Fractional Distillation in which two miscible liquids having different boiling points but closed to each other are separated by fractionating column.

In this process, the mixture is boiled in a round bottom flask, and the vapors of the boiling solution passes along the fractionating column. The temperature of the column is coolest at the top and gradually increases down as at the bottom it is attached with heating media.

Now, the components with higher boiling points condense on the column and hence after condensing they return to the solution and the components with lower boiling points further pass through the column and are collected as they are more unstable.

Salient Features:

• Glass Reactor up to 500 Liter capacity.

• “ZERO” Hold Up with Temperature Sensing Volume.

• Glass Closer for addition of Solid.

• Visual monitoring of the process, improving safety and reliability of production.

• Dual functional Heating & Cooling Oil/Water Bath.

• Can be designed for the batch as well as continuous operations.

• All wetted parts are made from Borosilicate 3.3 Glass and PTFE, providing universal corrosion resistance.

• Low CAPEX, and easy to maintain.

• Zero hold-up in reflux.

Dimension Table:

DESCRIPTION UNIT GSGFDU 10 GSGFDU 20 GSGFDU 50 GSGFDU 100 GSGFDU 200 GSGFDU 300 GSGFDU 500
Reactor Nominal Capacity LTR. 10 20 50 100 200 300 500
Heat Exchanger M2 0.2 0.35 0.5 1.0 1.5 2.5 4.0
Product Cooler M2 0.10 0.10 0.20 0.35 0.35 0.50 0.70
Bath Heather Capacity kW 2 4 6 9 12 18 24
Vessel Design Pressure bar (g) 0.9 0.8 0.6 0.5 0.4 0.3 0.2
Plant Working Temperature ˚C -20 to +180 -20 to +180 -20 to +180 -20 to +180 -20 to +180 -20 to +180 -20 to +180
Plant Design Temperature ˚C -25 to +200 -25 to +200 -25 to +200 -25 to +200 -25 to +200 -25 to +200 -25 to +200
Plant Working Pressure bar (g) (g) 0.8 0.7 0.5 0.4 0.3 0.2 0.1
Vapour Line Column DN 50 80 100 150 150 225 300
Packed Column mm 50 x 1000 80 x 1000 100 x 1000 150 x 1000 150 x 1000 225 x 1000 300 x 1000
Addition (Feed) Vessel Capacity Ltr. 2 3 5 10 20 20 50
Intermediate Receiver Vessel Capacity Ltr. 2 3 5 10 10 20 50
Final Receiver Vessel Capacity rpm 3 5 10 20 20 20 50


Optional Items:

• Heating Mantle instead of Flame Proof/ Non – Flame Proof Jacketed Heating/Cooling Bath.

• Simple Drain Valve instead of Flush Bottom Valve with Secondary Valve.

• Cylindrical Vessel instead of the Spherical Vessel.

• PTFE Perforated Plates for Packed Column are available on special request.

• Quick Release PTFE Manual Hole for addition instead of Glass Closure.

• Digital Temperature Indicator cum Controller is available on special request.

• Rupture Disk is also available on special request.